Our custom injection molding & Structural foam molding facilities are in USA and Canada, Our product expertise has serviced a wide range of markets that include refrigeration, security market, medical equipment, governments, product displays, and many custom OEM items.

From custom resin production to thermoplastic molding and secondary operations, to finishing and assembly, our team adherence to rigorous quality controls and procedures ensure the efficient and timely delivery of high-quality products.

We also custom design and build molds for our clients or take existing plans and offer a complete turnkey approach to manufacturing.  We have access to off shore as well as our domestic tooling.

We specialize in guiding our customers in finding solutions to developing products from concept, to drawing, to prototype, to tooling and Manufacturing.

Material: Flexible, Rigid and semi-rigid resins to your specifications: Included are the following:  PVC, PVC Alloys, CPE, EVA Polypropylene, P/E, low and high density, R-PVC, Nylon etc.  Clear, Translucent, Opaque, Colored.

Equipment:  20+ Presses range from 45 to 1600 ton with barrel capacity to 386 oz.

Other operations provided:

• Insert Molding
• Structural Foam Molding
• Pad Printing
• Hot Stamping
• Ultra-Sonic Welding
• CNC Machining & Heat Staking
• Testing
• Secondary Assembly & Support Services

As an experienced manufacturer of extruded plastic products, With our 12 Extrusion lines 14 extruders ranging from 1” to 3 ½” Extruders, our staff has the knowledge to meet any clients need of ENGINEERING DESIGN and includes multiple options in plastic fabrication and plastic finishing. Examples of these methods include:

• Custom Color Matching
• Co-Extrusion and Tri-Extrusions
• Notching and Drilling
• Plastic Gluing and Taping
• Punching
• Plastic Forming
• Heat Welding

A vast number of plastic materials make up subgroups of thermosets and thermoplastics. These include, but are not exclusive to, many different types of resins that can be extruded for our clients, such as:

• ABS – a type of Acrylonitrile-Butadiene-Styrene plastic
• PC/ABS – a polycarbonate/ABS composite
• Acrylic – a clear plastic that often resembles glass
• Hytrel – an elastomer with the flexible properties of rubber
• V.A. – an elastic polymer that can be processed like a thermoplastic
• Flexible PVC & Rigid PVC – Often used in construction, for tubing or as wire
• Polypropylene – Excellent impact resistance in cold weather applications
• Polyethylene – High and Low density Polyethylene resins are known for their high chemical resistance properties
• TPR/TPO – Thermal Plastic Rubber / Olefin resins used most often in automotive and sealing gasket applications. Excellent cold temperature properties. Also a good alternative to certain thermoset rubbers. Able to be colored.
• Nylon 6 – Resin known for its toughness and resistance to wear
• Noryl – Resin with excellent electrical characteristics. Good for high temperature applications where RPVC fails.
• Polycarbonate – Resin that has excellent impact resistance and clarity

Equipment & Plant info:

12 Extrusion lines ranging from 1” to 3 ½” extruders in our 33,500 sq. ft. plant.

Our long 30 history of thermoforming with the extensive experience in the industries listed below, allow us to get you up and running quickly. From design to prototyping to production, our extensive knowledge base will help avoid typical pit falls when launching new products thus allowing you to do what you do best.  We have accumulated many secondary processes along the way, from Vacuum Forming, to Die Cutting, RF (Radio Frequency) Ultrasonic welding and heat sealing to assembly and fulfillment

MATERIALS PROCESSED: PET, APET, RPET, PETG, HIPS, PC, PP, PE, ESD COATED & CONDUCTIVE TRAYS.

EQUIPMENT: Partial list of available equipment and processes.
(2) 30x36 cut inline, pressure form, (2) 30x30, pressure form cut In line or cut in place.
(1) 40×42 cut inline or 30 ton matched metal or sheer.  (1) 21x25 sheer or 30 ton matched metal trim
(2) VOM roll fed, cut off line (roller cutter),  (2) sheet fed single station formers 36" and 25"
12x14 roll fed cut in place, (3) 10kw RF welder / heat sealers
Misc. Platen and swing head 25 and 30 ton die cutters (clickers), Ultrasonic welding, various wattages. Stationary and hand held, Form fill seal (limited to large volume), Plastic Stick and extrusion welding.  50" sheer

INDUSTRIES SERVED:

• AEROSPACE: Special component packages, satellite component packages
• AUTOMOTIVE: Component handing trays, robotic feed trays, battery trays
• BEVERAGE: Vending machine carrier pucks, bottle organizers, POP displays
• COSMETIC: Implement trays, clamshells and blisters, pressed powder transport packages
• DISPLAY: Point of Purchase (POP) trays, table top advertising trays, blister cards
• ELECTRONICS: ESD handling trays and covers, conductive enclosures, clamshells, shipping containers, Wi-Fi antennas
• FOOD: Entree dishes, frozen food packages, meal trays, candy trays, clear clamshells, microwavable containers, dual ovenable trays (CPET), liquor bottle (protective and decorative) trays and cartons
• GOVERMENT: MBR manufacturer, military components and subassemblies, profile Extrusion of TPP and TPE flexible polymers and shapes
• MEDICAL: Surgical packaging, Tyvek lidding, non-woven and woven textile die cutting
• PHARMACEUTICAL: Temperature control packaging, oncology packaging, surgical instrument packaging and clamshells, form-fill seal packages, blood vial trays, sample carriers, blotters
• REFRIGERATION: Condensation drip pans, shelving, compressor packaging, Freon resistant flues and covers, vents, louvers
• SECURITY: Anti-terrorism devices, munitions protection (SD), ESD supplies, non-woven materials
• SOLAR ENERGY: Solar cell base forms, battery components, PVC UV/FR VO connector boxes and covers, battery trays

Our Blow Molding operation is an ISO 9001 certified manufacturer experienced in the design, engineering,   and production of intricate plastic products. Our specialty lies in molding custom blow molded plastic products for a variety of industries, including the automotive, medical, and consumer markets. Small or large parts, from low volume to high volume production quantities are not a problem for us. Custom plastic products are made from a range of plastics, such as high-density polyethylene (HDPE), polypropylene (PP), and most engineering grade resins.

Our molding facility is equipped with eight accumulator head blow molding machines, which can produce parts up to 48 wide by 120 inches long and up to 50 pounds. These blow mold presses are supported by state-of-the-art bulk material handling, cooling, and drying systems. Our facility also has a rail spur with siding and a rail car unloading system for delivery of plastic resin into our manufacturing facility.

From molding, finishing, assembly and full product pack out, we are your one stop source for all your custom blow molding requirements.

Future capabilities will include multi-layer and dual durometer products.

Sizes of parts capabilities: Length 6 to 120”, Width 1 to 48”, Part Weight: ½ up to 50 lbs.

CUSTOM BLOW MOLDING CAPABILITIES